We are providing Consulting, Installation & Commissioning, Turnkey Solutions, Overhaul service and Maintenance of the following machines-
C92K series CNC Fully Hydraulic Die Forging Hammer is suitable for various types & massive production of precision die forging industries, such as automobile, motorcycle, engineering machinery, hydraulic pipe fitting, hardware tool, construction hardware, daily hardware, medical equipment, kitchen and bathroom hardware, agricultural tool, knives and other precision die forging industries, in addition, widely used in high-density special-shaped parts in the aerospace industry.
C86Y series Fully Hydraulic Die Forging Hammer adopts fully hydraulic drive system, lower chamber of hammer piston rod is always connected with high-pressure oil, blow and return strokes are achieved by controlling oil pressure in the upper chamber of the piston. Advantages are sufficient energy, high frequency, no mold stuck, low failure rate, and can achieve any position of hanging ram. Suitable for producing various types of die forgings.
J58K series CNC Electric Screw Press adopts advanced intelligent frequency conversion control system, blow energy can be digitally controlled, forging precision is high, repeatability is good, structure is simple and reliable, easy to maintain, forging noise is low, and it takes into account the dual properties of hammer and press.
J58ZK series Servo Direct Drive Electric Screw Press is a screw press in which the motor rotor is directly connected to the screw rod to change the rotation direction of the flywheel. Frame has higher rigidity, more precise control of blow energy, and higher forging efficiency. Suitable for various precision forging, coining, precision pressing, stamping, calibration and other processes.
ZGD series automatic roll forging machine is mainly used for the pre-forging of closed
die forging, it is also used for forming of final forging. ZGD series automatic forging roll
machine can be composed forging production line with CNC forging hammer, pneumatic
forging hammer, screw press etc. It can be achieved automatic roll forging production.
Together with mechanical arm or automatic device. It is widely used in automobile,
tractor, energy, hand tool etc.
As the speed of roll forging is very fast, the pre-forging and final forging can be finished
in one time. High production efficiency, low noise and vibration.
D46 series cross wedge rolling machine is used for making blank of closed die forging. It s process is suitable for rolling multi-shoulder shaft forging parts. The shape of rolling parts can be cylindrical, conical and spherical, such as multi-shoulder shaft of automobile and tractor, ball pin, spanner, piler and connecting rod blank of closed die forging etc. It can make the material distribute precisely, high material utilization. D46 cross wedge rolling process is suitable for rolling one piece or several pieces with one mold. The fiber in the same direction of the rolled parts, greatly increasing the strength of the rolled parts.
Anyang Forging Press provides a one-stop complete forging automation solution. It has a variety of main forging equipment and assistant forging equipment, and provides customized forging automatic production lines, forging automatic production line upgrades/modernization, forging process design, equipment selection, widely used in automobile parts, railways, transportation, electric power, petrochemicals, ships, military industry, aerospace, hardware tools and other industries.
C41 series Pneumatic Forging Hammer is suitable for free forging of parts of various shapes processes, such as drawing, upsetting, punching, hot shearing, forging welding, twisting, bending, etc. It can also perform simple loose tooling forging
C66Y series Fully Hydraulic Free Forging Hammer adopts fully hydraulic drive system, lower chamber of hammer piston rod is always connected with high-pressure oil, blow and return strokes are achieved by controlling oil pressure in the upper chamber of the piston. Advantages are sufficient energy, high frequency, low failure rate, and can achieve any position of hanging ram. Suitable for producing various types of free forging
C61Y series Fully Hydraulic Free Forging Hammer adopts fully hydraulic drive system, lower chamber of hammer piston rod is always connected with high-pressure oil, blow and return strokes are achieved by controlling oil pressure in the upper chamber of the piston. Advantages are sufficient energy, high frequency, low failure rate, and can achieve any position of hanging ram. Suitable for producing various types of free forgings.
Y13 series Open Die Hydraulic Forging Presses are divided into ordinary open die hydraulic forging press and special hydraulic press for ring blanks preforming. Ordinary open die hydraulic forging press is suitable for free forging of metal materials and loose tooling forging. It has the functions of fast forging, constant forging, pressure maintaining, etc. and can meet the requirements of forging processes, such as upsetting, drawing, punching, enlarging, bending, and staggered shifting.
CNC forging manipulator is fully hydraulic drive type with lateral shift function, which can be operated by manual, semi-auto, auto, able to work with open die hydraulic forging press through digital input to realize linkage operation. It is used to hold forgings in forging production under working with main forging machine, which greatly increases the productivity and forging quality, reduces labor intensity, realizes forging production mechanization.
T31 series forging manipulator has fully hydraulic and mechanical-hydraulic mixed drive type. It is used to clamp shaft forging and billet under open die hammer or open die presse, and greatly increase the productivity and forging quality, reduce labor intensity, realize forging production mechanization.
The forging charger (rai bound) is hydraulic and mechanical mixed type. According to the operation type, it is divided into clamping type, holding type and fork type, it can accomplish movements, such as loading and charging manipulator travelling, upper part travelling on chassis, upper part rotating, clamp rod stretch out and draw back, clamp rod goes up and down, clamp head rotating action etc. It is used to load and transport the billet and forging from furnace, it greatly reduce the handling time, increases the productivity, reduces labor intensity, realizes forging production mechanization.
The mobile forging charger is mainly used for working piece's loading and charging. also used for transportation of working piece. This mobile forging charger is able to charge work piece from ground, load it into fumace, after heated, charge it from furnace to forging hammer, forging press or ring rolling machine, main forging equipment etc.
D51 series ring rolling machine is suitable for production of rings in the field of automobile machinery, oil & gas, chemical etc., it can produce the rings with rectangular cross-section and special section, such as bearing ring, gear blank,flat flange, weld-neck flange etc., with features of once rolling, higher production efficiency, higher precision blanks.
D53K series radial and axial ring rolling machine is adopted CNC technology to roll the ring from radial and axial together, it is used to produce large size rings, such as bearings, flanges and ball valves.
This machine is widely used for the cold, warm and hot shearing of metal billets in the field of bearing, forging automotive, metallurgy, oil industry etc.
Descaling machine is also called oxide scale cleaning machine. It adopts a stainless steel skewer chain design and has a multi-layer filtration function to achieve 360° all-round cleaning of oxide scales and effectively collect oxide scales. It has high removal efficiency and good effect, and can remove more than 95% scales from electric furnace oxidation. It is an necessary supporting equipment for forging line.
Medium frequency induction furnace--Billet shearing machine--Robot--CNC forging hammer--Rolling machine--Heat treatment. Considering equipment cost, production cost and labor cost, we use the forming method of "forging-rolling combination" to produce larger diameter steel ball. The process is as following: After the bar is heated by medium frequency furnace, is cut by billet shearing machine in short to the required length, the qualified material is sent to the CNC forging hammer by the robot, the preformed "upset ball" scrolls into the rolling machine through the trough under the action of gas cylinder, the rolling machine rolls the “upset ball” into good shape of steel ball, then after the heat treatment, get high hardness of wear-resistant ball. Forging and rolling process theoretically can produce a variety of steel balls with various diameters. but due to investment and efficiency reasons, usually suitable for mass production of Ф100-Ф 200mm steel ball, which has made better return on investment.
Long bar heated on medium frequency induction furnace--Hot sheared on billet shearing
machine--Pre-forged on pneumatic forging hammer--Final forged on pneumatic forging
hammer-- Heat treatment.
In the process, one set of pneumatic forging hammer is used for pre-forging, the other set is
used for final forging, the purpose is to improve production efficiency.